【Product Name】：TDP-5 Single stamping tablet press

1, This machine is small desktop tablet press, motor-driven, continuous punching a variety of tablets

2, the machine can be a variety of small particles, coarse powder stamping round or shaped tablets, suitable for laboratory or small batch production of various tablets, sugar tablets, calcium tablets, shaped and so on.

3, the machine is not available for stamping large solid particles, moisture or very fine powder.

4, the machine structure is simple, easy operation, high degree of automation for various shapes of tablets stamping.

Model	TDP1.5	TDP5
Maximum tablet momentum (KN)	15	50
Maximum tablet diameter (mm)	15	18
The maximum depth of fill (mm)	11	15
Upper and lower punch diameter (mm)	10	10
In the mold outer diameter (mm)	28	33
Tablet production (tablets / time)	3600	2000-3600
Drive power (kW)	0.37	0.55
Machine weight (kg)	85	145
Dimensions (mm)	540*450*640	600*500*700

First, the purpose and characteristics

TDP-1.5 single punch tablet press, powder material compressed into tablets can be widely used in pharmaceutical, chemical plants, hospitals, research institutes, laboratories prototype and small batch production.

The machine excellent performance, adaptable, easy to use, easy maintenance, small size, light weight, can also be hand-piece without electricity. The machine just installed a pair of dies, filling depth, tablet thickness of the material can be adjusted to accommodate a variety of pressing the pharmaceutical industry, medicine tablet system requirements and other requirements of various industries repression of similar products, the majority of the industry by name users.

Second, the technical specifications

No.	Item	TDP-1.5type
1	The maximum compression force (kN)	15
2	Maximum tablet diameter (mm)	12
3	The maximum filling depth (mm)	12
4	Tablet production (tablets / time)	约5000
5	Equipped with punching model number	TDP-1.5
6	Motor Power (Watts)	0.55
7	Speed ??(r / min)	1400
8	Weight (kg)	90
9	Length × width × height (mm)	570×380×630

Three, tabletting machine installation and grounding

1, tablet machine installation (can also be installed in the cement platform) with three pay M12 ground screw firmly fixed in wooden workbench. The position of the body work surface to ground level about 600 mm for convenient one disassembly repair, wooden bench in the corresponding undershoot core rod hole should have a diameter of about 35 mm.

Two, before turning the motor power first motor is properly grounded through to ensure safety. Then remove the V-belt, turn the motor power, motor start observing motor rotation direction is correct (the direction of rotation of the motor shaft should guard or by the direction of the arrow on the wheel opposite) If the direction of rotation is wrong, then separate wiring, then put V-belts installed.

Fourth, adjust the handling and tableting die of

1, die of installation:

(1) installation of red

Panasonic spin red fixing screws, turn the hand wheel to undershoot the core rod to its highest position, the lower punch is inserted under the lower core rod in the hole punch punch (note the lower slope alignment notch red fastening screws, and to plug in the end) under final punch tighten screws.

(2) Install the lower punch

Loosen the fastening nut on the red core, put on the red core rod into the hole punch core rod, to insert in the end, with a wrench on the lower core rod red hexagonal \ red fastening nut tightened.

(3) Installation of the mold

Loosen the screws fixing the mold, put the mold into the mold to get flat anti holes in plywood, while the lower punch into the hole in the mold, press die in the end and then tighten the screws. When placed in the mold should be noted that in the mold of the flat, so as not to get stuck into crooked, damaged hole wall.

(4) Turn the pulley so that the punch die slowly lowered into the hole to observe whether the collision or friction phenomenon. In the event of a collision or friction, loosen the mold platen screws (two), adjust the position of the fixed mold platen, the upper punch into the hole in the mold, the mold platen and then tighten the mounting screws, so adjust means no collisions or friction side qualified for the installation of the punch into the die until.

2, the film's adjustment

Handwheel make undershoot rise to the highest position, whether blurted observation plane relative to the mold surface and the Qi (or high or low will affect the film) if Sarkozy butterfly line unscrew the screw, loosen the gear plate rotation adjusting gear, so that the mold surface and the lower blurted plane together, and then remain on the platen press, tighten the screws butterfly OK.

At this point, with a hand handwheel, empty running ten She turn, if the machine is working properly, you can feed pressure test, the next step adjustment.

3, adjust the depth of filling (ie pills weight adjustment)

Loosen the butterfly screw line, release the gear plate. By adjusting the gears turn left red core rod so that the next rise, the filling depth reduction (weight loss pills). After adjustment will remain near the gear plate, tighten the screws butterfly line.

4, the pressure adjustment (i.e. tablet hardness adjustment)

Loosen the lock nut rod, turn on the red core rod, turn left on to make red core rod moves downward, the pressure is increased, increasing the pressure out of the tablet hardness: On the contrary, turn right and then the pressure decreases, the tablet hardness lower, after a good tune with a wrench stuck on the lower part of the six-party red core rod, will link lock nut.

At this point, adjust the die basically completed, and then start the motor test pressure 10 SHE tablets, check tablet weight, hardness and surface finish such as quality as qualified, you can feed production. In the production process, still always check tablet quality and timely adjustments.

5, dies of demolition

(1) Remove the red

Loosen the fastening nut punch, you can pull out the upper punch, if with a tight, can be hand clamp to live on the red lever to pull it out, but be careful not to damage the punch shuttle edge.

(2) Remove the mold

Loosen the mold fixing screws. Unscrew the retaining screws under the red, butterfly line unscrew the screws, release the gear plate. Turn the adjusting gear so that the next red core rod rose about 10 mm, gently turn the hand wheel, so that the next punch mold core rod will top out in a part of the form is removed by hand, if the mold fit tightly in the hole, not handwheel force hardtop, so as not to damage the parts. Then remove the mold platen must then remove the mold.

(3) Remove the red

First have to unscrew undershoot fixing screws, so that the lower sub handwheel stem red rose to the highest position, you can manually pull out the plunger. If you closely, can be hand clamp out (be careful not to damage the shuttle edge punch).

After (4) die demolished yet turn the adjusting hand wheel, so that the red core rod withdrew about 10 mm, turn the hand wheel to undershoot core rod rose to the highest position, which is not higher than the top end of the ground with the mold platen can (do not ignore this step to avoid the next punch when used again in the mold core rod and contradict the accident). Finally will undershoot fixing screws screwed on.

Five main parts removal and installation

1, the mold platen

Demolition: block out pink plate, remove the hopper, unscrew the set screw feeder, feeder unscrew bolts and springs, remove the feeder, the mold platen unscrew the retaining screw and spring washer, you can remove the mold platen.

Installation: reference to the reverse order. In the spin feeder should be noted that the positive when tightening the screws.

To avoid damage to the wire feeder hole.

2, the red core rod:

Demolition: Loosen the lock nut rod, turn on the red link it with core rod detachment, turn the hand wheel so eccentric shell rose to the highest position, turn the eccentric shell so placed before the link above, you can be on the red core rod is withdrawn from the top of the mold hole. Installation reference to the reverse order.

3, under the red core rod

Disassemble: Unscrew the fixing screws undershoot, butterfly screws and gear line pressure regulator anti-rotation gear, so that the next punch and remove the core rod fell from the fuselage bottom hole. Installation: reference to the reverse order.

4, connecting rod

Demolition: first remove the red core rod, then tighten the screws on the open link pin, remove the link pin, you can remove the link.

Installation: according to the above in reverse order.

5, the large pulley, the lower gear shaft and the bridge

Demolition: against the lower triangle belt, the right spin axis bridge mother and washer (inside the body), along with hand-Canada pulley shaft pinion and the bridge along with it out, and then can be used to bridge the shaft from the wheel wells pumping

Out. (Large pulley and pinion and sleeve three pressure in the body, generally do not need to open).

Installation reference to the reverse order.

6, the spindle

Removing: Remove the two spindle should be, first remove the large pulley, and then unscrew the nuts to remove the lever, roller lever shaft and filling. (Again, if necessary, remove the hand wheel and filling cam) Remove the protective cover, unscrew the screws and washers, non-face with a wooden hammer gear inside (not significant).

Remove it (pay attention not to upgrade the wheel is missing), and then beat a wooden hammer and brass rod shaft end (be careful not to damage the shaft holes), while holding the other end of the prison and Xiezhu eccentric shaft shell, slowly Remove the spindle.

Installation: reference to the reverse order.

Six, machine lubrication and maintenance

1, various moving parts lubricated friction surface is to ensure the normal operation of the machine and prolong the life of an important part, especially if the major moving parts move rapidly under starvation conditions dry damaged and can not be used, so the tableting machine in use former must all oil cup, hole and add lubricant friction surface and empty running so that all the friction face full of film, and then be put into use. Next class by making refueling, but each refueling can not be too much, so as not to spill impact cleaning, stain pills. Each refueling site and refueling times as follows:

2, the class must be checked before each screw is loose, in the work process should always be careful to check and, if loose, tighten immediately, in order to avoid failure. Its main parts are:

On the red fastening nut, the mold fixing screws, undershoot fixing screws:

Rod lock nut, rod locking screws:

Fork lift lock nut (2) butterfly screw line:

In the mold platen fixing screws (2).

Refueling site and refueling times table

Refueling site	The lubricating	Come on class times
Spindle Oil Cup (2)	Butter	2-3 times
Eccentric shell oil cup (1)	Butter	2-3 times
Bridge axle oil cup (1)	Butter	2-3 times
Lift cam groove (ie large gear inside of the groove)	Butter	Check the groove surface wipe dirt class butter once
Filling cam groove	Butter	Class examination, as the case may refuel
Gear tooth surface	Butter	Class examination, as the case may refuel
Link on the hole	Oil	1
The swing fulcrum of the lever	Oil	1
On the surface of red core rod	Oil	2 times
The surface of the lift lever	Oil	2 times

3, before class and after class are required to hand-tune the pressure test every few pieces, no problem and then open the electric tablet.

4, in the tabletting process should always check the quality of the die, if there is lack of edge, cracks, becomes a serious loss, should be replaced, in order to avoid damage to the machine malfunction and affect the quality of the tablet.

5, a day after the remaining silt removed after use, wipe clean the machine ministries. If you disable a long time, shall remove the die, the machine each friction surface, face wipe, coated with anti-rust oil, dust cover clothing; immersed in oil saved die should wipe.

7, regularly check the machine twice a month.

Seven Cautions

1, the initial physical machine should be controlled carefully read the instructions before using, then use.

2, the machine can only run a certain direction (see the hand wheel or arrow Hood shown) can not reverse, so as not to damage the parts. Especially when you need to pay attention to adjust the tablet, do not hand the body of negligence.

3, belt tension adjustment: adjusted by two electromechanical adjusting nut on the floor. Note lock after a good tune.

4, when no power with hand tablet, V-belt should be removed to reduce drag and wear. But not

To a large belt also removed, because the large pulley saving role.

5, the electric tableting hand wheel shall turn the handle on the toppled, in order to avoid injuries when running.

6, regardless of manual or electric tablet tablet, should be made before starting on the red core rod in the raised position, and then start. If the case is in the lowered position on the red start, has just started to enter the molded piece, this time due to the speed of the machine has not been going up inertia is small, prone to the top of the car situation. (That is, after the punch enters the die due to the resistance of the tablet and "top dead", the machine stops. The top of the car due to a large load, often damaging the machine or burning motor).

7, the top car after approach:

(A) the occurrence of the top films in the electric car pressure situation, you should immediately turn off the power, it would burn the motor.

(2) the case of top car lighter, available on the hand wheel to punch through hands "dead spots" (but not reversed, so as not to repeat the feeding feeder, causing more serious top car). Also available afterburner rod (supplied) into the large hole in the plate pulley turn (but not both at the same board reverse and turn, so as not to damage the parts).

(3) serious top car, unscrew the rod lock nut, pull the switch on the red core rod to rise in order to reduce the pressure on the top of the tablet sub handwheel out. Then re-adjust the tablet hardness.

8, in the tabletting process must always check the tablet quality (tablet weight, hardness, surface finish, etc.). And

When adjusted.

9, tableting ingredients manufacturing process before the material has a great influence on the tablet. Such as the case of drug material and slippery materials, fillers, binders and other materials made ??of particles of formula (powder son's condition, elastic particles, the ratio of powder, water content, etc.), have a direct impact on the quality of pills. And often can not be due to improper dosing granulation into tablets, or even damage to the machine. Therefore, the machine can not be used to semi-solid or wet or very fine particle-free sub-tablet. If it is found in the use of the tablet has turned up the pressure is still quite large, although not a tablet or pressed into tablets, but there are too loose from the floor, debris, pitting. Off the powder phenomenon, it should identify the causes of ingredients aspects, to be addressed. Adjustment must not blindly increase the pressure, as well as damage to the machine. In addition, some drugs

Material extruded tablet hardness was not much, but it has a certain toughness, its resistance to shock wrestling is not bad (usually from 1-1.2 meters high off the pool deck is not broken then), it should meet the requirements for running custody Do not just from the hardness degree of focus, so tableting pressure, damage to the machine.

Packaging: The packaging for all wooden packaging machinery, For export packing or export motor after the next one, please contact with us.

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